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The E-3 Sentry's airframe is a modified Boeing 707-320B Advanced model. Modifications include a rotating radar dome (rotodome), uprated hydraulics from 241 to 345 bar (3500–5000 psi) to drive the rotodome, single-point ground refueling, air refueling, and a bail-out tunnel or chute. A second bail-out chute was deleted to cut mounting costs.
USAF and NATO E-3s have an unrefueled range of 7,400 km (4,600 mi) or 8 hours of flying.[] The newer E-3 versions bought by France, Saudi Arabia, and the UK are equipped with newer CFM56-2 turbofan engines, and these can fly for about 11 hours or more than 9,250 km (5,750 mi). The Sentry's range and on-station time can be increased through air-to-air refueling and the crews can work in shifts by the use of an on-board crew rest and meals area. The aircraft are equipped with one toilet in the rear, and a urinal behind the cockpit. Saudi E-3s were delivered with an additional toilet in the rear.
The unpressurized rotodome is 30 ft (9.1 m) in diameter, 6 ft (1.8 m) thick at the center, and is held 11 ft (3.4 m) above the fuselage by 2 struts. It is tilted down at the front to reduce its aerodynamic drag, which lessens its detrimental effect on take-offs and endurance. This tilt is corrected electronically by both the radar and secondary surveillance radar antenna phase shifters. The rotodome uses bleed air, outside cooling doors, and fluorocarbon-based cold plate cooling to maintain the electronic and mechanical equipment temperatures. The hydraulically rotated antenna system permits the AN/APY-1 [uk] and AN/APY-2 passive electronically scanned array radar system[citation needed] to provide surveillance from the Earth's surface up into the stratosphere, over land or water.
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Avionics
NATO intends to extend the operational status of its AWACS until 2035 by significantly upgrading fourteen aircraft in the Final Lifetime Extension Program (FLEP) between 2019 and 2026.Upgrades include the expansion of data capacity, expansion of bandwidth for satellite communications, new encryption equipment, new HAVE QUICK radios, upgraded mission computing software and new operator consoles.
In February 1987 the UK and France ordered E-3 aircraft in a joint project which saw deliveries start in 1991.
The first USAF E-3 was delivered in March 1977, and during the next seven years, a total of 34 aircraft were manufactured.